The main types of industries that use boilers
include the pharmaceutical, textile, steel, and chemical industries. The performance of any boiler system
depends on the efficiency of heat transfer, from the fireside to the waterside.
In the continuous operation, scales or deposits develop on the boiler tubes
which affect the heat transfer taking place in the boiler. Chemical treatment
of boiler feed water for treatment and conditioning of feed water maintains
optimal heat exchange, and protection of the boilers.
Boiler feed water chemistry
Porous forms of salts such as Calcium, Magnesium and high carbonaceous
deposits precipitate and form dense uniform pitting and scaling over the boiler
surfaces. With the feedwater, the dissolved solids and impurities begin to
precipitate at the base, with a continuous accumulation.
Along with dissolved salts, there are also some suspended
solids in that get precipitated as sludge. These are not hard as compared to
scales, but if overlooked, gets hardened due to continuous heating in the
boiler.
Boiler feed water characteristics
– Scales
•
Carbonate deposits,
granular and porous form dense and uniform pitting and scaling
•
Sulphate deposits,
crystalline fine particles harder and denser than regular carbonate deposits
•
Hard and difficult to
remove silica deposits, extremely small, forms a dense and impervious scaling
Effects of scaling in boiler operations
·
Brings down boiler
efficiency as the scales act as a heat insulator, not allowing the optimum heat
transfer, causing the boiler tube to overheat and fail.
·
Plugging / irregular
deterrence
·
In general, boiler
deposits can cut operating efficiency,
·
Unscheduled boiler
shutdowns
·
Increases in damage
and repair cost, at times even leading to replacement
Chemtex Boiler Feed Water Chemicals
Boiler water treatment and conditioning of boiler
feed water to maintain optimal heat exchange, and protection of the boilers. If
you want your boiler to remain in good condition and be as efficient as
possible, it’s important that the water remains free from impurities, which
means that water treatment will be necessary.
There are two methods that can be used for the chemical
treatment of boiler feed water, which include external treatment and internal
treatment.
Both of these processes rely on the conditioning
process, which essentially counteracts the hardness in water by introducing
softening agents to the water. Once these agents have been placed in the water,
most of the minerals, contaminants, and chemicals within the water should be
altered or removed completely.
Chemtex Speciality Limited has over five decades of
experience in manufacturing boiler chemicals and consultation. With a wide
portfolio to choose from to effectively counter or prevent mineral scales,
metal oxides, hard deposits of water scale, iron oxides, oily contaminants,
sludge, lime, and greasy deposits on the boiler surfaces.
Using these chemicals regularly ensures the
protection of the system metallurgy, providing a long service life for the
boiler system. We formulate a range of boiler chemicals to ensure the safety of
the boiler and feed water. This formulation eliminates mineral scales, metal
oxides, sludge, and other depositions, prevents corrosion caused by oxidation,
maintains pH values, and removed oxygen instantly.
Key Features & Benefits
·
Excellent efficiency
of removal scales, sludge, and other depositions
·
Non-corrosive &
cost effective
·
Leaves no hazardous
residue on the surfaces
·
Enhance operational
efficiency and prevents system shut-down